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2nd ASTM AM CoE Specialty Workshop

In-Situ Technology Readiness for Applications in AM Qualification and Certification

June 28, 2022

Tuesday, June 28, 2022 8:00 AM
— Tuesday, June 28, 2022 5:00 PM

Embassy Suites by Hilton Huntsville Hotel & Spa 800 Monroe Street
Huntsville, Alabama 35801
2nd ASTM AM CoE Specialty Workshop: In-Situ Technology Readiness for Applications in AM Qualification and Certification

About the Event

With support from NASA MSFC and in collaboration with America Makes, the 2nd ASTM AM CoE Specialty Workshop, on In-Situ Technology Readiness for Applications in AM Qualification and Certification, will be held on June 28, 2022 in Huntsville, AL.

Objective

In-situ monitoring technologies for additive manufacturing (AM) may be used as a means of controlling part quality and reducing ex-situ inspection requirements. This is due to AM part quality being directly influenced by process variables. In-situ monitoring can also provide additional insights regarding the effect of various elements of the AM value chain, including powder and design processing, on part quality. Ultimately, in-situ technologies may provide a solution to quality assessment of components with complex geometries that are hard to inspect via traditional ex-situ inspection techniques. The ability to control the process is critical enough to make in-situ monitoring an essential R&D need for future qualification and certification activities.

This workshop will focus on assessment of high-maturity technologies relevant to the application of in-situ monitoring in AM qualification and certification. Fundamental studies or commercial aspects of in-situ technologies will not be covered.

Main topics of interest are per following:

  • Approaches to AM qualification using in-situ methods as a quality assurance tool in critical applications
  • Integrations of in-situ monitoring systems in AM production for real-time monitoring and closed-loop control
  • Correlation of in-situ monitoring data to AM material defect states and process escapes, computational models, and traditional inspection techniques

One outcome of this workshop will be a roadmap that captures the input of various sectors to identify and prioritize existing challenges, potential future solutions, and specific actions to follow the workshop. This work will be leveraged for prioritization of future R&D efforts and development of related standards.

Agenda

7:30 am – Badge pick up

8:00 am – Welcome and Introduction – ASTM AM CoE and NASA
Mahdi Jamshidinia, ASTM International
Erin Lanigan, NASA MSFC
Doug Wells, NASA MSFC

9:00 am – Case Studies in Sensing & Control for Laser-Based Directed Energy Deposition and Powder Bed Fusion
Abdalla Nassar, John Deere

9:30 am – Progression Towards In-Process Monitoring/Inspection for AM
Ben Dutton, The MTC

10:00 am BREAK

10:15 am – Towards a Quality Continuum of Monitoring and Analytics that Enables AM Part Qualification
Darren Beckett, Sigma Labs

10:45 am – PBF-LB AM In-Situ Sensing at Scale
Justin Gambone, GE Research

11:15 am – Scalable Part Qualification for Powder Bed Additive Manufacturing
Luke Scime, Oak Ridge National Laboratory

11:45 am LUNCH BREAK

12:45 pm – In-Situ Sensor Evaluation and Analysis Framework Development for Laser Powder Bed Fusion
Brian Fisher, Raytheon Technologies

1:15 pm – A Multi-Scale Approach to Qualifying Critical Hardware
Nick Estock, AddUp Solutions

1:45 pm – Sensor Fusion for the Direct Detection of PBF-LB Anomalies
Thomas Spears, Open Additive

2:15 pm – In-Situ Technology Needs to Implement and End-to-End Digital Thread
Nicholas Mule’, Boeing

2:45 pm BREAK

3:00 pm Panel Discussion – In-Situ Technology in AM: Challenges, Lessons Learned, and Next Steps
Moderated by: Martin White, ASTM International
Panelists:

  • Patrick Howard, GE Aviation

  • Doug Wells, Erin Lanigan, NASA MSFC

  • Abdalla Nassar, John Deere

  • Chad Henry, GKN Aerospace

4:30 PM Closing Remarks
Mahdi Jamshidinia, ASTM International

5:00 pm ADJOURN

Speakers

  • Sigma Labs

    Darren Beckett

  • The MTC

    Ben Dutton

  • AddUp Solutions

    Nick Estock

  • Raytheon Technologies

    Brian Fisher

  • GE Research

    Justin Gambone

  • GKN Aerospace

    Chad Henry

  • NASA

    Erin Lanigan

  • Boeing

    Nicholas Mule'

  • John Deere

    Abdalla Nassar

  • ORNL

    Luke Scime

  • Open Additive

    Thomas Spears

Technical Chairs

Erin Lanigan
NASA Marshall Space Flight Center
erin.l.lanigan@nasa.gov

Doug Wells
NASA Marshall Space Flight Center
douglas.n.wells@nasa.gov

Mahdi Jamshidinia
ASTM International
mjamshidinia@astm.org

Registration Information

Due to COVID-19, the capacity of this event is limited.  To ensure participation from attendees with a range of perspectives, we are asking interested participants to register for the waitlist using the form below. The AM CoE and NASA will confirm registrations in early April to selected participants.

All submissions are placed on a waitlist until your participation is confirmed in writing by the AM CoE.

Cancellations
If you have any questions or wish to cancel your registration please contact Mahdi Jamshidinia at amcoe-research@astm.org.

AM CoE by the Numbers

With decades of experience in additive manufacturing, our team of experts is integral to our work. With team members located throughout the Americas, Europe, and Asia, the AM CoE is able to provide agile support for global initiatives.

BY THE NUMBERS

combined in-kind, government agency, and ASTM investment
$10M+
projects initiated that will address AM standardization gaps
30+

How can I participate?

  • Support through Research and Development

    Through the AM CoE, research priorities are identified by the top minds in the field and are matched from the start to the standards that need to be generated to ensure the resulting AM technology’s success.

  • Consortium for Materials Data and Standardization

    Consortia for Materials Data & Standardization (CMDS) enables companies of all sizes from across the entire additive manufacturing ecosystem to collaborate on standardizing the best practices for materials data generation.

  • Explore On-Demand Webinars

    The webinar series provides guidance sessions on multiple and diverse topics in AM Design, Fabrication, Post-processing, Mechanical testing, Non-destructive evaluation, Applications, and Qualification and Certification.

  • Education & Workforce Development

    Comprehensive program that educates and trains the additive manufacturing workforce at all levels, while continually incorporating new advances to respond to industry needs and leverage standardization, certification, and AM CoE partner expertise.