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Research to Application Through Standardization

International Conference on Additive Manufacturing

October 31, 2022 -November 04, 2022

Monday, October 31, 2022 8:00 AM
— Friday, November 04, 2022 5:00 PM

JW Marriott Orlando Bonnet Creek Resort & Spa Orlando, FL United States

About

The ASTM International Conference on Additive Manufacturing (ASTM ICAM 2022), sponsored by the ASTM International Additive Manufactured Center of Excellence (AM CoE), was held October 31 – November 4, 2022 in Orlando, FL at the JW Marriott Orlando Bonnet Creek Resort and Spa.

This was ASTM International’s seventh annual flagship event related to standardization, qualification, and certification with an emphasis on industry specific requirements addressing the entire AM process chain. This event involved many ASTM committees and external stakeholders, setting the stage to bring experts from all around the world to exchange the latest advancement in the field of additive manufacturing with emphasis on transition of research to application through standardization.

The implementation of additive manufacturing training and recruitment programs such as the Student Presentation Competition and Young Professional in AM awards, will also be offered. Additionally, the recipients of the three prestigious 2022 ASTM International Additive Manufacturing Awards of Excellence in Education, Research, and Standardization were announced during this event.

As AM technologies are adopted by various industries, establishing feedstock-process-structure-property-performance relationships becomes essential for qualification and certification of parts in safety critical applications. This conference addresses application specific requirements of various industry sectors in addition to covering the fundamentals of AM process chain. Industry, academia, and government agency professionals in the AM community are invited to address the current and future state of:

  • Industry standards
  • Design principles
  • Qualification and certification
  • Innovations in the industry
  • Materials and processes
  • Data management, sharing, analysis and beyond

Materials of interest include metals, polymers, composites, electronics, ceramics, and other related feedstocks.

 

 

 

Organizers

A Message from Our Co-Chairs

Before additively manufactured parts can be used in safety-critical applications, a clear understanding of the entire process chain and feedstock-process-structure-property-performance relationships must be established. ICAM 2022 will be the largest ASTM International scientific conference and intended to provide a forum for the exchange of ideas and to transition the research to applications, focusing on the need for industry-specific standards and design principles as well as challenges with qualification and certification.

The first event, a May 2016 workshop, was sponsored by the committee on fatigue and fracture (E08) in San Antonio, Texas. The second event, a November 2017 symposium, was sponsored by E08 committee and the committee on additive manufacturing technologies (F42) in Atlanta, Georgia. The third event in November 2018, sponsored by the F42, E08, and E07 (nondestructive testing) committees, was held in the Washington, D.C. After the creation of ASTM International Additive Manufacturing Center of Excellence (AM CoE) in 2018 and the growth of the additive manufacturing industry, the 4th event, held in Washington, D.C. area in 2019, was led by the AM CoE and dozens of involved additional technical committees. In 2020, the ASTM AM CoE decided to offer this gathering as a major conference. The ASTM International Conference on Additive Manufacturing (ICAM 2020) included 19 symposia and 10 panels, held over 5 days with 5 parallel sessions. Due to the pandemic, the ICAM 2020 was organized virtually with over 300 presentations and close to 600 participants. ICAM 2021 grew to a hybrid event held in Anaheim, CA and online, in November 2021 with over 850 participants, including 26 symposia, 11 panel discussions, and 7 keynote addresses.

This year’s event, the ASTM International Conference on Additive Manufacturing (ASTM ICAM 2022), will have a broader scope related to standardization, qualification, and certification of AM products. This event will involve even more ASTM committees and external stakeholders, setting the stage to bring experts from around the world to exchange the latest developments in the field of additive and advanced manufacturing towards the 4th industrial revolution. We invite the entire community to join us for the exchange of ideas, to learn about the most recent advancements in the field, and to be a part of the journey for transitioning research to application through standardization.

2022 Scientific Organizing Committee

Chris Adkins
Identify 3D, USA

Shweta Agarwala
Aarhus University, Denmark

Kareem Aggour
GE Research, USA

Shawn Allan
Lithoz America, USA

Amber Andreaco
GE Additive, USA

Rachael Andrulonis
WSU – NIAR, USA

Alphons Antonysamy
GKN Aerospace, UK

Cindy Ashforth
FAA, USA

Usama Attia
The MTC, UK

Sara Bagherifard
Politecnico di Milano, Italy

Neil Bailey
Stellantis, USA

LaKami Baker
Auburn University, USA

Darren Beckett
Sigma Additive Solutions, USA

Jean-Luc Belon
GKN Aerospace, UK

Mark Benedict
U.S. Air Force, USA

Stefano Beretta
Politecnico di Milano, Italy

Animesh Bose
Desktop Metal, USA

David Brackett
The MTC, UK

Thomas Broderick
AFRL, USA

James Burns
UVA, USA

Brandon Cox
Honeywell, USA

Carl Dekker
Met-L-Flo, USA

Matthew Di Prima
FDA, USA

Olaf Diegel
University of Auckland, New Zealand

Jim Dobbs
Boeing, USA

Anton Du Plessis
Stellenbosch University, South Africa
Object Research Systems, Canada

Ben Dutton
The MTC, UK

Joseph Falco
NIST, USA

Shaw Feng
NIST, USA

Ben Ferrar
Carpenter Additive, USA

Michael Fiske
NASA, USA

Eric Fodran
Northrup Grumman, USA

Philip Freeman
Boeing, USA

Edward Garboczi
NIST, USA

Giada Gasparini
University of Bologna, Italy

Ole Geisen
Siemens Energy, Germany

Joy Gockel
Colorado School of Mines, USA

Jiadong Gong
QuesTek, USA

Michael Gorelik
FAA, USA

Paul Gradl
NASA, USA

Nikhil Gupta
NYU, USA

Steven Hall
The MTC, UK

David Heard
Stryker Joint Replacement, USA

Edward Herderick
Ohio State University, USA

Patrick Howard
GE Aviation, USA

Nik Hrabe
NIST, USA

Matthew Jacobsen
Air Force Research Laboratory, USA

Eric Johnson
Eaton, USA

Jason Jones
MOOG, USA

Branden Kappes
Contextualize, USA

Eddie Kavanaugh
Johnson & Johnson, Ireland

Ali Kazemian
Lousiana State University, USA

Alex Kitt
EWI, USA

Ajay Krishnan
EWI, USA

Aaron Lalonde
US Army, USA

Robert Lancaster
Swansea University, UK

Jia (Peter) Liu
Auburn University, USA

Sean Looi
Creatz3D, Singapore

Yan Lu
NIST, USA

Masoud Mahjouri Samani
Auburn University, USA

Guha Manogharan
PSU, USA

Stephan Mansour
Wohlers Associates, Canada

Filo Martina
WAAM3D, UK

Travis Mayberry
Raytheon, USA

Craig McClung
SWRI, USA

Michael Melia
Sandia National Laboratory, USA

Badri Narayanan
Lincoln Electric, USA

Abdalla Nassar
John Deere, USA

Gary Ng
ARTC, Singapore

Thomas Niendorf
University of Kassel, Germany

Adam Norton
University of Massachusetts Lowell, USA

Jaim Nulman
Nano-Dimensions, USA

Faith Oehlerking
beehive3D, USA

Katherine Olson
US Army, USA

Nick Parry
Additive Flow, USA

Mikkel Pedersen
Oerlikon, Germany

Jonathan Pegues
Sandia National Labs, USA

Eujin Pei
Brunel University London, UK

Nam Phan
Naval Air Systems Command, USA

Behrang Poorganji
University of Toledo, USA

Simon Pun
Divergent, USA

Brandon Ribic
NCDMM, USA

Michael Roach
University of Mississippi Medical Center, USA

David Rosen
Georgia Tech, USA

Sam Ruben
Mighty Buildings, USA

Rick Russell
NASA, USA

Nicolas Sabo
GE, USA

Jasmin Kathrin Saewe
Fraunhofer ILT, Germany

Matt Sanders
Stress Engineering, USA

Hector Sandoval
Lockheed Martin, USA

Alireza Sarraf
Divergent3D, USA

Jonathan Seppala
NIST, USA

Shuai Shao
Auburn University, USA

Jutima Simsirriwong
University of North Florida, USA

Chantal Sudbrack
NETL, USA

Sing Swee Leong
National University of Singapore (NUS), Singapore

Jyi Sheuan (Jason) Ten
A*STAR – SIMTech, Singapre

Tony Thornton
Micromeritics, USA

Valeria Tirelli
AIDRO, Italy

Albert To
Univ. of Pittsburgh, USA

Phuong (Jonathan) Tran
RMIT, Australia

Tuan Tran
Nanyang Technological University, Singapore

Andrew Triantaphyllou
The MTC, UK

Lakshmi Vendra
Baker Hughes, USA

Frank Venskytis
Consultant, USA

Benoit Verquin
CETIM, France

Kiley Versluys
Relativity Space, USA

John Vickers
NASA, USA

Timothy Wangler
ETH Zürich, Switzerland

Doug Wells
NASA MSFC, USA

Brian West
NASA, USA

Mark Yampolskiy
Auburn University, USA

Max Yang
GE Additive, USA

Program

Download FINAL Program – updated October 28, 2022

*Scientific Organizing Committee Reception is by invitation only

3D Printed Polymers and Polymer Matrix Composites

Polymers form a significant portion of additively manufactured printed products. Challenges with implementing polymer based additive manufacturing include material and process standardization, unique test standards, lack of documented design, analysis, qualification and certification methods, and a limited trained workforce.

Organizers:

Rachael Andrulonis, WSU – NIAR, USA

Cindy Ashforth, FAA, USA

Carl Dekker, Met-L-Flo, USA

Jonathan Seppala, National Institute of Standards and Technology (NIST), USA

AM Feedstock: Characterization, Specification and Reuse

Additive manufacturing feedstocks are available for a broad range of material types and in various forms, including powder, wire, filament, inks, etc. New offerings are continuously introduced to the market with varied and unique characteristics. In some cases, all of the critical feedstock characteristics which significantly impact the quality of each process step are not fully understood quantitatively. Therefore, a proper understanding of AM feedstock characteristics and key variables contributing to their performance can be essential for production of AM parts with repeatable quality. New characterization methods, acceptance criteria, and standards are to be developed for the complete characterization of the feedstock materials.

Organizers:

Ben Ferrar, Carpenter Additive, USA

Edward Garboczi, National Institute of Standards and Technology (NIST), USA

Steven Hall, The MTC, UK

Tony Thornton, Micromeritics, USA

Frank Venskytis, Consultant, USA

AM for Defense Applications

Additive manufacturing enables modernization and more capable defense systems through the fabrication of highly optimized and complex parts. It also enables improved readiness by providing an alternative route to manufacturing hard to source spare parts and parts at the point of need, e.g. by battle damage repair or temporary spare parts manufactured onsite. Because of this, the defense industry has taken a lead in advancing and maturing this technology. However, the existing commercial standards, military standards, airworthiness standards, and certification practices may be difficult to apply or are not relevant to AM parts. Thus, new standards and practices need to be developed to facilitate broader and more rapid adoption.

Organizers:

Mark Benedict, U.S. Air Force, USA

Eric Fodran, Northrop Grumman, USA

Travis Mayberry, Raytheon, USA

Katherine Olson, U.S. Army, USA

Nam Phan, Naval Air Systems Command (NAVAIR), USA

Brandon Ribic, NCDMM, USA

Hector Sandoval, Lockheed Martin, USA

AM of Ceramics: Challenges & Opportunities

As AM technologies and processes mature, complex ceramic component geometries, with suitable structural and functional properties, can be realized. AM of ceramic components has already been leveraged for applications in many industries such as aerospace, defense, biomedical, dental and satellite components. As AM ceramics become more ubiquitous, many more applications will be developed and implemented.

Organizers:

Shawn Allan, Lithoz America, USA

Brandon Cox, Honeywell, USA

Jason Jones, Moog, USA

Sean Looi, Creatz3D, Singapore

Sadaf Sobhani, Cornell University, USA

 

AM for Electronic Applications

Additive manufacturing has gained significant attention in many applications and particularly for the electronics industry. Broadly, the symposium will address three major sub-categories. The first is direct printing of electronics that leverage the complex geometries and mass customization offered by AM, such as patient-specific smart implants, spatially-efficient antennas, and low-volume specialty devices. The second involves printing of high-value complex components for use in the semiconductor industry, such as components with novel designs used in wafer chambers to improve yield and process efficiency. The third is high-volume consumer electronics components that are used in, for example, computers, phones or other electronic devices.

Organizers:

Shweta Agarwala, Aarhus University, Denmark

Masoud Mahjouri-Samani, Auburn University, USA

Jaim Nulman, Nano Dimension, USA

Alireza Sarraf, Divergent3D, USA

AM Applications for Automotive Transportation/Heavy Machinery

The automotive transportation/heavy machinery industry continues to advance the use of additive manufacturing through a wide variety of manufacturing technologies and materials. The transportation industry looks to AM to enable benefits through redesign of existing components as well as part consolidation, in order to improve cost, performance, and lead time. Successful implementations have focused on the ability of AM to enable low volume solutions, but high-volume production remains a challenge. Barriers to adoption include the cost of AM production tied to large capital investment and low AM build rates, the need for suitable and cost effective materials, and a lack of data and standards to facilitate adoption with confidence in quality assurance compounds these concerns.

Organizers:

Eric Johnson, John Deere, USA

Aaron Lalonde, U.S. Army, USA

Ante Lausic, General Motors, USA

Simon Pun, Divergent, USA

AM Applications in Aviation

The aerospace industry is one of the primary sectors which leverages additive manufacturing to its fullest extent. Cost savings, weight reduction, functional improvements and schedule optimization are the key drivers, which can be achieved by redesigning many existing components, new design concepts and through part consolidation. New materials with superior or similar properties, capable process controls and process stability, and novel design methodologies are the key enablers. However, related standards, as well as qualification and certification (Q&C) practices may need to be reevaluated/updated for additively manufactured products.

Organizers:

Thomas Broderick, Air Force Research Laboratory (AFRL), USA

Jim Dobbs, Boeing, USA

Michael Gorelik, FAA, USA

Mikkel Pedersen, Oerlikon AM, Germany

AM for Space Applications

Space flight is a unique industry which utilizes additive manufacturing to its fullest potential, often resulting in geometrically complex and integrated designs that only can be fulfilled by AM. Along with structural integrity, new materials, novel designs and advanced post processing techniques are key enablers. Yet, standards, qualification and certification practices require updates for AM products for space applications.

Organizers:

Faith Oehlerking, Beehive3D, USA

Rick Russell, NASA, USA

Kiley Versluys, Relativity Space, USA

John Vickers, NASA, USA

Application of AM in Construction on Earth and Beyond

Additive manufacturing in construction has made the headlines in many news channels, both AM specific and mainstream, with different governments putting resources into R&D with the objective to improve efficiency through reduced manpower, cost, and lead time. Besides revolutionizing how structures are built on earth, as humanity once again looks to the stars, many also see AM as ideally suited for construction on the Moon and Mars. This symposium aims to explore the current state of the art in development of AM techniques for construction across the globe with a focus on what is realistic now and what is a future possibility.

Organizers:

Michael Fiske, NASA, USA

Giada Gasparini, University of Bologna, Italy

Ali Kazemian, Louisiana State University, USA

Stephan Mansour, MaRiTama, Canada

Sam Ruben, Mighty Buildings, USA

Timothy Wangler, ETH Zürich, Switzerland

Application of AM in Energy, Maritime and Oil & Gas

The pace of AM technology diffusion and maturity varies across different industry verticals. As compared to the aerospace, automotive, and medical, the adoption of additive manufacturing in the energy, maritime, and oil & gas industries has been moderate and is still very nascent. However, these sectors are aggressively exploring the potential of using additive manufacturing to improve operational efficiency. Many stakeholders in energy, maritime, and oil & gas have already demonstrated the capability of using additive manufacturing to produce key components, which has triggered increased interest within these industries.

Organizers:

Ole Geisen, Siemens Energy, Germany

Matt Sanders, Stress Engineering, USA

Valeria Tirelli, AIDRO, Italy

Lakshmi Vendra, Baker Hughes, USA

Application of AM in the Medical Industry

The medical industry is one of the key sectors to take advantage of additive manufacturing technology. AM’s unique capability to design and rapidly fabricate complex geometries using a diverse array of materials has enabled the ever-growing adoption of this technology in biomedical applications. Despite the tremendous opportunities that AM offers in manufacturing patient-specific biomedical devices with custom and complex designs in orthopedic devices, the full potential of AM to serve the medical sector has not been fully explored. Advancements in regenerative medicine, medical device fabrication, and surgical planning is enabling a broader adoption of AM in the critical medical industry. In addition, special attention is required for standardization, qualification and certification protocols of these products.

Organizers:

Matthew Di Prima, FDA, USA

David Heard, Stryker Joint Replacement, USA

Eddie Kavanagh, Johnson & Johnson, Ireland

Guha Manogharan, Pennsylvania State University, USA

Michael Roach, University of Mississippi Medical Center, USA

Design, Modeling, and Simulation Methodologies and Concepts for AM

Utilizing the freedom of design enabled by techniques such as topology optimization and generative design approaches is one key success factor in making the most out of additive manufacturing. Design optimization, stress analysis, thermal modeling, microstructural evolution, and understanding the material-process-microstructure-property relationships significantly reduce the time and cost of AM implementation and improves adoption.

Organizers:

Eujin Pei, Brunel University London, UK

David Rosen, Georgia Institute of Technology, USA

Albert To, University of Pittsburgh, USA

Andrew Triantaphyllou, The MTC, UK

Directed Energy Deposition Techniques

Directed energy deposition (DED) processes offer many unique capabilities for component manufacturing and repair applications. Many industries, including aerospace, energy, mining, and construction, have begun realizing the benefits of these processes in recent years, while other industries are still in the nascent stages of adoption.

Organizers:

Jean-Luc Belon, GKN Aerospace, UK

Paul Gradl, NASA, USA

Filo Martina, WAAM3D, UK

Badri Narayanan, Lincoln Electric, USA

Economics and Sustainability of AM

In a relatively short time, additive manufacturing has developed from a prototyping tool to an industrial-scale manufacturing platform. Alongside this growth, and broader technology developments, there has been increasing importance and significant progress in the areas of sustainability and economics.

Organizers:

Olaf Diegel, University of Auckland, New Zealand

Gary Ng, A*STAR-ARTC, Singapore

Behrang Poorganji, Morf3D, USA

Nicolas Sabo, General Electric, USA

Environmental Effects on AM Parts

Additive manufacturing has evolved over the past decade and research has primarily focused on the evaluation of microstructure characterization and mechanical performance with limited emphasis on environmentally induced degradation modes. However, understanding environmental effects (e.g., corrosion, decomposition, stress corrosion cracking, etc.) on additively manufactured alloys is critical to enable use in structural components for engineering applications.

Organizers:

James Burns, University of Virginia, USA

Jiadong Gong, QuesTek, USA

Michael Melia, Sandia National Laboratories, USA

Fatigue and Fracture of AM Materials and Parts

The rapid adoption of additive manufacturing across numerous industry sectors with a wide variety of applications requires methodologies for the characterization and mitigation of risk arising from material flaws. For safety-critical applications, it is particularly important to understand how material characteristics and process defects typical to AM (e.g., pores, lack of fusion, surface roughness, etc.) affect component integrity. Understanding these effects is complicated by the lack of historical data, the potential for variability in AM processes, and the rapid evolution of the technology. The qualification, certification, and safe continued use of AM products in fatigue-critical applications will depend not only on a basic understanding of damage mechanisms and the associated behavior of typical AM defects, but also on the development of robust, validated models and software for predicting fatigue life and fracture risk.

Organizers:

Stefano Beretta, Politecnico di Milano, Italy

Craig McClung, Southwest Research Institute (SwRI), USA

Thomas Niendorf, University of Kassel, Germany

Jutima Simsiriwong, University of North Florida, USA

Doug Wells, NASA-MSFC, USA

General Topics in AM: Materials and Processing, Post-Processing, Qualification and Safety

In order to produce end-use parts, additive manufacturing involves many pre-processing and post-processing steps, that are required to be safe and under control. These, sometimes non-obvious, steps result from different auxiliary requirements that are not always in the mainstream discussion.

Organizers:

Sara Bagherifard, Politecnico di Milano, Italy

David Brackett, The MTC, UK

Nik Hrabe, National Institute of Standards and Technology (NIST), USA

Jasmin Kathrin Saewe, Fraunhofer ILT, Germany

Brian West, NASA, USA

Industry 4.0: Artificial Intelligence and Machine Learning in AM

The rapid advancement of additive manufacturing technologies and increased adoption of the technologies in industry have coincided with the emergence of artificial intelligence and machine learning (AI & ML) in the mainstream. A massive amount of data is being generated in AM from various steps of the AM process, including design, process planning, building, in-situ monitoring, post-processing, inspection, characterization, and testing, as well as operation performance, during the service life of the component. Further, a high number of parameters are being defined for monitoring and control of AM processes. Both data and parameters make AM a great candidate for AI and ML applications. The objective of applying AI & ML is to better understand underlying physical phenomena in AM and fine tune the AM processes.

Organizers:

Kareem Aggour, GE Research, USA

Shaw Feng, National Institute of Standards and Technology (NIST), USA

Branden Kappes, Contextualize, USA

Jia (Peter) Liu, Auburn University, USA

Industry 4.0: Cyber Security Aspects of AM

Advancing towards the vision of Industry 4.0, information sharing via a distributed manufacturing framework internally in an organization and over the global internet becomes increasingly utilized with additive manufacturing. AM is a direct digital manufacturing method, and as the AM equipment becomes more closely interconnected with other components of Industry 4.0, it becomes exposed to a variety of cyber- and cyber-physical attacks. Therefore, security of AM should be addressed in a holistic manner. This includes but is not limited to identifying cyber-security threats in AM and how they can be addressed, to ensure and support the advancing of manufacturing to a whole new level. This symposium explores specific security aspects for AM in an Industry 4.0 environment.

Organizers:

Chris Adkins, Identify3D, USA

Nikhil Gupta, New York University (NYU), USA

Mark Yampolskiy, Auburn University, USA

Industry 4.0: Data Management for AM

Additive manufacturing presents us with a unique opportunity of generating massive amounts of data from various steps of the AM process, including design, process planning, building, in-situ monitoring, post-processing, inspection, characterization, and testing, as well as operation performance, during the service life of the component. While such data can be used to better understand key process variables (KPVs) and support decision making, it simultaneously presents a big data management challenge. Methods of AM data labeling, acquisition, storage, analysis, security, and sharing are yet to be fully explored. While many companies have developed internal procedures to address the above challenges, the AM community would benefit from standards and best practices that are widely accepted and available to the general public, particularly small and medium size enterprises (SMEs).

Organizers:

Amber Andreaco, GE Additive, USA

Matthew Jacobsen, Air Force Research Laboratory (AFRL), USA

Alex Kitt, EWI, USA

Yan Lu, National Institute of Standards and Technology (NIST), USA

Nick Parry, AdditiveFlow, USA

Mechanical Testing of AM Materials

Established testing standards exist for deriving different mechanical properties; however, it has become clear that conventional procedures may not always be applicable to additive manufactured materials due to the nature of the additive fabrication process. Additionally, unique mechanical characteristics and property dependence often exist under different conditions such as geometry, process parameters and post-process procedures.

Organizers:

Joy Gockel, Colorado School of Mines, USA

Edward Herderick, Ohio State University, USA

Robert Lancaster, Swansea University, UK

Jyi Sheuan (Jason) Ten, A*STAR-SIMTech, Singapore

Phuong (Jonathan) Tran, RMIT, Australia

Microstructural Aspects of AM

Key performance metrics and characteristic properties of additively manufactured components are often different from their conventionally manufactured counterparts, owing to AM materials’ distinctive microstructural features (e.g., strong texture, columnar grains, etc.) and possible process induced defects (e.g. lack of fusion/pores, cracks, surface features, etc.). These characteristics arise because of processing conditions unique to AM, such as layer-wise fabrication and exceptionally high cooling rates. It is therefore important to explore the various microstructural characteristics of AM materials and their impact on properties via experiments, models and simulations.

Organizers:

Jonathan Pegues, Sandia National Laboratories, USA

Shuai Shao, Auburn University, USA

Swee Leong Sing, National University of Singapore (NUS), Singapore

Chantal Sudbrack, NETL, USA

Non-destructive Evaluation Methods for AM

While destructive evaluation methods such as mechanical testing and microstructural characterizations are often used to evaluate mechanical performance of additive manufacturing materials and parts, nondestructive evaluation (NDE) methods can provide significant insights without the need for sectioning and damaging the part. Due to the fact that the mechanical performance of AM parts is often significantly influenced by the presence of defects (i.e., pores, lack of fusion, surface roughness, etc.), understanding the critical characteristics, such as type, size, distribution, and location is key to managing performance expectations and qualification.

Organizers:

Alphons Antonysamy, GKN Aerospace, UK

Anton Du Plessis, Stellenbosch University, South Africa / Object Research Systems, Canada

Ben Dutton, The MTC, UK

Patrick Howard, GE Aviation, USA

Process Control and In-Situ Monitoring Techniques in AM

As the field of additive manufacturing quickly evolves, in-process control and in-situ monitoring become more essential, as the fusion process could significantly impact quality of AM parts. The AM community recognizes that more integrated efforts to accelerate the standardization of in-situ monitoring can play a significant role in advancing AM.

Organizers:

Darren Beckett, Sigma Labs, USA

Ajay Krishnan, EWI, USA

Abdalla Nassar, Pennsylvania State University, USA

Tuan Tran, Nanyang Technological University (NTU), Singapore

Robotics, Automation and Additive Manufacturing - NEW

Additive manufacturing (AM) technologies are the latest evolution of the CAD/CAM breakthroughs of the last few decades. They have enabled innovation and speed to market though faster prototyping and optimized part geometries. Combining robotics and automation with AM processes is unlocking new production capabilities and scale. Our challenge now is to bring this technology to the production line increasing production efficiency, reducing cost per part produced, and enhancing safety. This symposium will bring together experts from robotics, automation, and additive manufacturing to talk through these challenges, share new capabilities, and propose strategies to take the next step.

Organizers:

Mike Bearman, Vecna Robotics, USA

Joseph Falco, National Institute of Standards and Technology (NIST), USA

Philip L. Freeman, Boeing, USA

Adam Norton, University of Massachusetts Lowell, USA

Aaron Prather, ASTM International, USA

Sinter-based AM Technologies

The interest in sinter-based additive manufacturing processes continues to rapidly grow with the promise of enabling new applications by significantly reducing production costs. Sinter-based AM processes now include Binder Jetting (BJT), Material Extrusion (MEX), Material Jetting (MJT) and Vat Photopolymerization (VPP) technologies. Unique In these processes, powder material is bound together with a binding agent during the printing process, commonly referred to as a “green” or “brown” part. Secondary debinding and sintering steps are required to remove the binding agent and consolidate the powder material to the desired final density. While the potential is high, there are many challenges involved in these processes.

Organizers:

Usama Attia, The MTC, UK

Animesh Bose, Desktop Metal, USA

Amy Elliot, Oak Ridge National Laboratory (ORNL), USA

Benoit Verquin, CETIM, France

Student Presentation Competition

Graduate and undergraduate students were invited by ASTM Additive Manufacturing Center of Excellence (AM CoE) to participate in the student presentation competition that was held in conjunction with ASTM International Conference on Additive Manufacturing (ASTM ICAM).

Keynote Presentations

  • GKN Aerospace

    David Bond

    Agile, Sustainable Structures: Industrialising AM for Defense Applications

    Dr Bond leads GKN Aerospace’s Defense Engineering and Technology (E&T) organisation with responsibility for technical activities in Europe, UK and US. The scope of E&T spans technology, product, processes and services development as well as in-service support and maintenance for the Defense Business Line product portfolio. In previous roles within GKN Aerospace he has served as Vice President/Head of Design Organisation for the Civil Business Line Design Engineering team and Vice President of the Engineering, Technology and Quality (ETQ) function developing and implementing global best practices such as GKN’s Technical Excellence and Career framework.

    Before joining GKN Aerospace in Nov 2015, Dr Bond was the Deputy Technical Director for the Safran landing system business where he lead the development of new landing system solutions and products for aircraft such as Boeing 787, Bombardier G7500, Airbus A320NEO and A400M as well as the in-service technical support and continued airworthiness for over 50% of the world’s commercial and defense aircraft. He also held senior roles in Safran Research and Technology developing and introducing technologies such as new high strength Titanium and Steel alloys, Polymer Composites, electro-mechanical actuation systems and advanced surface coatings for landing gear structures and systems. He has also been a researcher and lecturer in Aerospace Engineering at the University of Manchester in the UK, and served as engineering officer in the Royal Australian Air Force.

    Dr Bond has a PhD in Engineering and Material Sciences from the University of Surrey in collaboration with the Royal Aircraft Establishment in Farnborough UK and a bachelor’s degree in Aeronautical Engineering from the University of Sydney, Australia. He was the 1994 Sir Robert Menzies Australian National engineering scholar and is a Fellow of the Institute of Mechanical Engineers and the Royal Aeronautical Society.

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  • GM Global Research & Development

    Anil Sachdev

    Opportunities and Challenges for Metal Additive Manufacturing in the Automotive Industry

    Anil K. Sachdev is currently Principal Technical Fellow and Lab Group Manager at GM Global Research and Development and is a Fellow of The Metallurgical Society.  He started his career in 1977 after receiving his doctorate in Materials Science and Engineering from MIT.   His research interests include microstructure design of aluminum and magnesium alloys, metal matrix-composites, and high strength steels for structural applications.  The various projects he is leading are focused on improving performance of materials and designs to reduce component mass for improved energy efficiency.  Most recently he is leading materials developments related to Additive Manufacturing for high volume automotive applications.  He has presented several keynotes at international conferences and has been a Key Reader for Metallurgical and Materials Transactions for the past 40 years.  He has 100+ patents and 100+ external publications related to light metal developments and has received best paper awards and product recognition awards from AFS, TMS, NADCA, IMA for his work.

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  • National Science Foundation

    Kevin Chou

    National Science Foundation and Additive Manufacturing: Overview, Fundamental Research and Funding Opportunities

    Kevin Chou is currently a Program Director at NSF (as IPA), joined in April 2020 from University of Louisville, where he is the Edward R. Clark Chair of Advanced Manufacturing. Dr. Chou received his Ph.D. from Purdue University and post-doc training from National Institute of Standards and Technology. He is a Fellow of the American Society of Mechanical Engineers (ASME) and the Society of Manufacturing Engineers (SME). Dr. Chou is the recipient of 2016 Dick Aubin Distinguished Paper Award from SME. From 2014 – 2015, he served as the Assistant Director for Technology in the Advanced Manufacturing National Program Office, supporting the Manufacturing USA initiative.

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  • Wohlers Associates, powered by ASTM International

    Terry Wohlers

    How Recent Changes are Impacting the Future of AM

    Industry consultant, analyst, author, and speaker Terry Wohlers is head of Advisory Services and Market Intelligence at Wohlers Associates, powdered by ASTM International. For more than 35 years, Wohlers has provided technical and strategic advisory services on rapid product development, additive manufacturing, and 3D printing. Wohlers has provided this assistance to more than 280 organizations in 27 countries. Also, he has given advice to nearly 200 companies in the investment community, most being institutional investors that represent billions of dollars. He has authored 440 books, magazine articles, and technical papers on engineering and manufacturing automation. Wohlers is a principal author of the Wohlers Report, the undisputed, industry-leading publication on the additive manufacturing and 3D printing industry.

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Panel Discussions

Awards

The ICAM 2022 Awards Ceremony was held on Wednesday, November 2 in Orlando, FL, and included the presentation of three types of awards:

Young Professional Award

The Young Professional Award recognizes emerging young professionals who have made significant research contributions to the field of additive manufacturing, specifically in support of standards development.

Awards of Excellence in Research, Education, and Standardization

The Awards of Excellence were established to recognize members who have made continuous and outstanding contributions to the field of additive manufacturing in the areas of Research, Education, or Standardization.

Student Competition Presentation Award

Graduate and undergraduate students submitted abstracts and presented them in the Student Presentation Competition symposium for the 3 awards: 1st Place, 2nd Place, and 3rd Place. The student presentations were reviewed by a select panel of judges from the ICAM 2022 Scientific Organizing Committee.

Students

Student Presentation Competition

Over 100 graduate and undergraduate students submitted abstracts to participate in the student presentation competition that was held in conjunction with ASTM International Conference on Additive Manufacturing (ASTM ICAM) on Monday, October 31.

Each participating student will receive:

  • Discounted registration fee to attend conference sessions and social events to network with AM experts from academia, industry, and government
  • One year free of membership in ASTM International

Student Presentation Competition winners were announced during the ICAM 2022 Awards Ceremony and Networking Reception on Wednesday, November 2, in Orlando, FL.

 

Student Presentation Competition Awardees:

2022

  • 1st Place

    Jakob Schröder

    Bundesanstalt für Materialforschung und -prüfung (BAM), Germany

  • 2nd Place

    Nicole Van Handel

    Arizona State University, USA

  • 3rd Place

    Elliott Jost

    Georgia Institute of Technology, USA

2021

  • 1st Place

    Stephanie Prochaska

    Colorado School of Mines, USA

  • 2nd Place

    Graham Matheson

    technical University of Munich, Germany

  • 3rd Place

    Noémie Martin

    Institut Clément Ader, France

2020

  • 1st Place

    Pooriyah Dastranjy Nezhadfar, Auburn University

    “Improved High Cycle Fatigue Performance of Additively Manufactured Stainless Steel via In-process Refined Micro/defect Structure”

  • 2nd Place

    Tatiana Mishurova, Federal Institute for Materials Research and Testing

    “Influence of Residual Stress and Microstructure on Mechanical Performance of LPBF TI-6AL-4V”

  • 3rd Place

    Lukas Haferkamp, Inspire AG/ETH Zurich

    “The Influence of the Particle Size Distribution of AlSi12 on Part Density in Laser Powder Bed Fusion”

  • Terrance Moran, Cornell University

    “Scan-by-Scan Part-Scale Thermal Modelling for Defect Prediction in Metal Additive Manufacturing”

2019

  • 1st Place

    Jonathan Pegues, Auburn University

    “Additive Manufacturing of Fatigue Resistant Materials: Avoiding the Early Life Crack Initiation”

  • 1st Place

    Yu-Chung Chang, Washington State Univerasity

    “A 3D Printable Coffee/PLA Polymer Composite with Enhanced Impact Toughness”

  • 2nd Place

    Cambre Kelly, Duke University

    “Scaffolds with Sheet-based Architectures Produced by SLM for Orthopedic Applications”

  • 3rd Place

    Zoe’ Jardon, Vrije Universiteit Brussel

    “Physical Understanding of Propagating Waves through eSHM-system for Crack Localization”

  • 3rd Place

    Dalia Mahmoud, McCaster University

    “Effect of Microstructure and Internal Defects on the Mechanical Properties of Gyroid Lattice Structures for Biomedical Implants”

Sponsors

 

Diamond Sponsors

 

Gold Sponsors

 

Exhibitors and Supporting Organizations

 

Short Certificate Courses

Four short certificate courses were offered on Sunday, October 30th in Orlando, FL. These courses are instructed by members of the AM community and experts in the field covering the following topics.

8 AM – 12 PM EST | Intro to Quality Assurance for Additive Manufacturing, in partnership with America Makes

  • Dr. Martin White, ASTM International
  • Paul Bates, ASTM International
View this course

 

8 AM – 12 PM EST | Probabilistic Fatigue Modeling in AM

  • Dr. Stefano Beretta, Politecnico di Milano
  • Dr. James Sobotka, Southwest Research Institute
View this course

 

1 PM – 5 PM EST | AM Process Development to Achieve Optimized Material Properties

  • Dr. Youping Gao, ADDMAN/Castheon Inc.
  • Shane Collins, Wohlers Associates, powered by ASTM International
View this course

 

1 PM – 5 PM EST | Fundamentals of NDE Methods for AM, in partnership with America Makes

  • Ben Dutton, The MTC
  • Wilson Vega, The MTC
View this course

Attendees will earn a digital certificate upon completion of the course(s).

Note, these courses are not included in ICAM 2022 registration and will incur an additional fee.

AM CoE by the Numbers

With decades of experience in additive manufacturing, our team of experts is integral to our work. With team members located throughout the Americas, Europe, and Asia, the AM CoE is able to provide agile support for global initiatives.

BY THE NUMBERS

combined in-kind, government agency, and ASTM investment
$10M+
projects initiated that will address AM standardization gaps
30+

How can I participate?

  • Support through Research and Development

    Through the AM CoE, research priorities are identified by the top minds in the field and are matched from the start to the standards that need to be generated to ensure the resulting AM technology’s success.

  • Consortium for Materials Data and Standardization

    Consortia for Materials Data & Standardization (CMDS) enables companies of all sizes from across the entire additive manufacturing ecosystem to collaborate on standardizing the best practices for materials data generation.

  • Explore On-Demand Webinars

    The webinar series provides guidance sessions on multiple and diverse topics in AM Design, Fabrication, Post-processing, Mechanical testing, Non-destructive evaluation, Applications, and Qualification and Certification.

  • Education & Workforce Development

    Comprehensive program that educates and trains the additive manufacturing workforce at all levels, while continually incorporating new advances to respond to industry needs and leverage standardization, certification, and AM CoE partner expertise.